In aviation, maintenance backlogs are long, MRO shop turnaround times run behind schedule and every grounded aircraft raises the stakes. The bottleneck isn’t always the work itself, it’s everything between it.
The hidden advantage? SMARTER STORAGE.
BENEFITS THAT ELEVATE
GAIN FLOOR SPACE
Add more floor space to the MRO shop by storing more maintenance supplies and aircraft components in a single, enclosed vertical storage unit within a compact footprint, without expanding into crucial hangar space.
CONTROL INVENTORY
Streamline stock levels of expensive aircraft parts while tracking the day-to-day inventory of maintenance tools and MRO parts within a single machine.
INCREASE PRODUCTIVITY
Boost aircraft maintenance technician productivity by organizing engine blades and aircraft maintenance tools for faster retrieval during MRO operations.
IMPROVE ERGONOMICS
Heavy loads can be easily accessed using folding guide rails to guide items on to a crane to use in the shop.
ENHANCE SECURITY
Secure valuable aircraft components within an enclosed machine using the badge scanner option to document each interaction.
SOLUTIONS THAT DELIVER
The Hänel Rotomat®
Commonly Stored
Ideal for like-sized or small parts such as rivets, o-rings, connectors, bearings, and hardware kits.
Best for smaller items that require fast access and are included in consistent pick orders.
Standard Features
Dual-Motor design allowing for heavier loads and machine longevity.
Load imbalance warning device to prevent unsafe operating conditions.
Threshold sensors to immediately halt the machine when disrupted to keep operators safe.
Multi-point shelf anchors for maximum shelf stability.
Barcode scanner connection for fast item identification.
Aviation Upgrades
LED Light Bar for immediate compartment identification when picking.
ESD storage options for sensitive electrical components.
Multi-level access points to reduce time spent waiting for critical parts.
RFID Badge Scanners for secure access for authorized users.
HänelSoft inventory management software for supporting advanced tracking that includes part images and visibility across both static shelving and Hänel machine inventory.
Specs
Max Machine Height: 30 Feet
Max Machine Width: 3,420 mm
Max Payload per Carrier: 1,653 lbs
Max Payload per Machine: 3,5494 lbs
Max Shelf Depth: 640 mm
Max Shelf Width: 2,915 mm
Shelf Configuration Options (additional options available):
- Open Shelves
- Intermediate Shelves (Variable Sizing)
- Pull-Out Drawers (Variable Sizing)
- Static Shelf Lips (Variable Sizing)
- Lowering Front Shelf Walls (Variable Sizing)
The Principle

The Hänel Lean-Lift®
Commonly Stored
Designed for storing larger parts that vary in size and height like nose cones, fan blades, pipes, and housings.
Best for heavy items that may require crane assist, oversized components, or critical inventory that needs enhanced security options.
Standard Features
Each machine is built exactly around every application, with a customized design that reflects inventory, workflow, and space constraints.
Aviation Upgrades
Pick-o-Light® LED Indicator for immediate compartment identification when picking.
PictureControl® for photographic logging of every transaction.
Fold-down support rails to pull shelves outside of the access housing to allow for crane assist with heavy items.
Transport Carts to remove shelves temporarily from the machine for easy item transport throughout the shop.
RFID Badge Scanners for secure access for authorized users.
HänelSoft inventory management software for supporting advanced tracking that includes part images and visibility across both static shelving and Hänel machine inventory.
Specs
Max Machine Height: 60 Feet
Max Machine Width: 5,017 mm
Max Machine Depth: 4,150 mm
Max Payload per Shelf: 2,200 lbs
Max Payload per Machine: 132,000 lbs
Max Shelf Depth: 1,270 mm
Max Shelf Width: 4,460 mm
The Principle

RESULTS THAT PERFORM
Trusted by Tier 1 Aviation Suppliers and MRO Teams Worldwide
Allaero Limited, an aircraft parts supplier located in the hub of the UK business aviation industry, needed a solution for fast order fulfillment for grounded planes after reaching their warehouse capacity with standard pallet racking .
See how they reduced order fulfillment to as little as 15 minutes from receipt to shipping while increasing their warehouse capacity, without expanding their footprint.
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